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Installing Cork Flooring Yourself

To install cork flooring yourself you will require the following tools and supplies:

Chalk Line with Chalk 25' Tape Measure Framing Square Utility Knife Pack of Extra Blades for Utility Knife Rubber Mallet Painters Stick Deep Dish Paint Pan 4" Utility Paint Brush 9" Paint Roller Handle 9" Wide - 3/8" (med.) Nap Foam Paint Roller 9" Shurline-style Paint Pad (for finish)

It is important to let the cork tiles properly acclimate for a minimal of 72 hours before you install tem. Therefore, open the boxes in the room or area where you are going to install the tiles and remove them from the boxes. To prevent accidentally cutting any tiles, carefully cut down opposite corners of the boxes, then lift out the tiles, carefully as not to break the corners. So that you will have a more blended look, you should shuffle or blend the tiles. If for any reason the tiles do not look right to you or if you any concerns about them, do not install the tiles. Once you have installed the tile, this signifies acceptance of them.

Before you begin, the substrate (subfloor) must be smooth and free of dirt, waxes, polish, old adhesives, paint, and cracks, holes, and voids as well as any bumps and seams as these will telegraph through the tiles. Do not apply cork tiles over gypsum-based surfaces, patches, or underlayment. Gypsum-based materials have a low compression strength and will deteriorate under when exposure to moisture, water, and vapor. To properly level or patch the subfloor, we recommend that you use self-leveling cement.

Your next step is to layout your pattern, using a chalk line for your guide. Then apply the adhesive around the perimeter of the room using the 4" utility paint brush, making sure that you brush the adhesive close to the inside corner. Don't worry if you should hit the wall with some adhesive as you can simply wipe it off with a moist towel or rag if it is still wet. If the adhesive is dry then simply rub off. Never use any thinners or removers.

Next using the 9" paint roller handle and 9" wide - 3/8" (med.) nap foam paint roller, apply the adhesive to the substrate. Do not worry about covering your chalk lines, as the adhesive will dry clear.

Depending on the humidity, the adhesive will be within a half hour. The adhesive will turn clear and be tacky to the touch. Make sure that the adhesive has reached this state before continuing. When the adhesive has dried, carefully position the first tile edge against the chalk line.

NOTE: Once the tiles come into contact with the adhesive, the tiles will adhere to the substrate. If you've made a mistake or positioned the tile incorrectly, carefully and slowly peel up the cork tile. You may need the aid of a putty knife to cut the adhesive free from the substrate and or tile. Once you have removed the tile, you will need to reapply the adhesive to this area.

After you have the first cork tile in place, align the next tile to the edges of the first tile and firmly press the tile. It is vital that you pay close attention to how you place the tiles as not to get your alignment off. It may be necessary to compression fit each tile, in order to stay in alignment. As you progress, you will have to knock the tile in place using the rubber mallet to ensure contact, predominantly around the edges and corners of the tiles. You will also have to 'hammer' the tiles with the mallet to guarantee for positive contact with the substrate and tile. When you get close to the edge or around corners, you can cut the tiles using the utility knife.

NOTE: Change the blades often. Never place a tile on top of another tile to cut.

Do not walk on the dry adhesive as this will coat the adhesive with dirt and inhibit it from effectively holding the tiles.

Finishing:

After you have installed all of the tiles, the next step is to apply the topcoat. Carefully vacuum all of the tiles and seams, clean each tile and seam with a very dry sponge, or mop ensuring that you remove all adhesive, which has overflowed in the seams. The purpose of the final topcoat is to protect the underlying adhesive from water.

Apply the finish with a 3/8" foam roller. However, for the best results, you should use a pull foam applicator, which will prevent the formation of air bubbles. A Shureline 9" applicator pad works very well for this process.

1.Apply a thick coat of finish using a single pass motion. DO NOT apply the finish in a back and forth motion. Always apply the finish in the same direction.

2.Allow the finish to dry for a minimal of 4 hours before walking on it WITHOUT shoes. Allow a minimal of 24 hours before you walk on the tiles with shoes. Do not walk on the tiles for approximately 1 week with rubber-soled shoes such as tennis shoes as this may cause smudging. The topcoat takes approximately 8 day to achieve final hardness depending on humidity.

3.You must wait at least 2-weeks before washing the floor. Tips on Cork: To minimize the effects of the cork tiles contracting, which is normal, use a water-based stain and stain the subfloor similar to the color of the tiles. DO NOT PAINT the subfloor and DO NOT use an oil-based stain.

Because cork is a natural wood product, you will have a slight variation in shades and pattern. Therefore, before you begin shuffle the tiles to guarantee that the color variations are randomly placed throughout the floor.

Never use an abrasive, oil, or ammonia-based cleaning product on your cork floors, as these items will ruin your flooring.

Regularly vacuum, sweep, dry or damp mop your cork floors. Never wet mop your cork floors.

If you must clean your cork floors, use a ph-balanced detergent such as Liquid Joy or another mild soap and then damp mop only to remove stubborn dirt for the surface.

Reapply a fresh coat of topcoat every 9-12 months, however, frequency depends on the amount of traffic.

 


 

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